Cost-efficient, high-throughput roll-to-roll coating system
- Roll-to-roll slot die coater with up to 300 mm coating width
- Compact and modular design
- Continuous, non-contact coating process with µm precision
In addition to that...
- Uniform and reproducible dry film thickness from nm to µm
- Motorized slot-die head positioning (+/- 1 µm)
- Adjustable coating angle (0-90°)
- Intuitive graphical user interface
- Advanced coating software
- Local and cloud coating protocol saving
- Multiple drying and curing options
- Bi-directional web handling and tension control
- Convenient and easy roller replacement
- Remote support and troubleshooting
System overview
The FOM compact moduloR2R is a cost-efficient, high-throughput roll-to-roll slot-die coating system designed for pilot-scale R&D. Its modular design allows for selecting and integrating a broad range of pre- and post-coating options and metrology add-ons. This makes the compact moduloR2R ideal for slot-die coating a wide range of functional materials such as battery electrodes, fuel-cell membranes and flexible solar cells and other thin films up to 300mm in width.
Furthermore, the compact moduloR2R can be expanded and adapted to future requirements as they evolve, which safeguards your investment also in the longer term.
Datasheet
All technical data for the FOM compact moduloR2R consolidated in an easy overview.
Specifications
| Format | Roll-to-roll, modular |
| Coating width | 1 mm to 300 mm |
| Dimensions per module (L × W × H) | Unwind 600 × 2266 × 1963 mm · Oven 1000 × 2266 × 1963 mm · Rewind 600 × 2266 × 1963 mm |
| Weight | 300–800 kg per module |
| Slot-die compatibility | FOM SD 25 – FOM SD 300 |
| Oven temperature | Up to 200 °C |
| Software | FOM coating software |
| Configuration | Modular — options available |
Small footprint, high throughput roll-to-roll coater
Engineered for advanced research applications
Developed to meet the evolving demands of cutting-edge research, the FOM compact moduloR2R provides an adaptable and precise roll-to-roll coating platform. Designed specifically for R&D environments, it enables researchers to fine-tune process parameters, explore new materials, and achieve reproducible results without the constraints of traditional industrial systems, while supporting the deposition of functional thin films up to 300mm in width, making it an essential tool for advancing materials science and scalable innovation.
Compact and modular design
Built for versatility, the compact moduloR2R features a modular architecture that allows seamless integration of pre- and post-coating options, metrology tools, and flexible drying technologies. Its compact footprint ensures efficient use of lab space while providing the flexibility needed for a wide range of research and development applications. The compact moduloR2R can be expanded and adapted to future requirements as they evolve, which safeguards your investment also in the longer term.
Drying & curing
Flexible drying and curing options allow users to tailor the FOM compact moduloR2R to their specific process requirements, ensuring optimal coating performance across a variety of materials. With support for air knife, infrared (IR), and advanced air floatation ovens, the system offers versatility to accommodate diverse research and production needs. Whether adjusting for different drying temperatures, airflow conditions, or curing times, these customizable options provide enhanced control, consistency, and adaptability to meet the unique demands of research and production environments.
Intuitive control
FOM compact moduloR2R offers intuitive control of all coating parameters and web handling. With an advanced PLC system, the compact moduloR2R is Industry 4.0 ready.
Smart features and high performance
A closer look at FOM compact moduloR2R — the coating station, the flotation oven modules, and the web handling that runs a pilot-scale process at up to 10 meters per minute.
Every coating project starts with a material and a substrate. Tell us about yours and our coating experts will work through the process with you — from first trials in the lab to a route toward roll-to-roll.
Let our coating experts guide you
Frequently asked questions
What coating width and speed does the FOM compact moduloR2R support?
FOM compact moduloR2R coats widths from 1 mm to 300 mm on substrates up to 350 mm wide, at speeds from 0.1 to 10 m/min. It accepts substrate roll diameters up to 300 mm, with web tension controlled from 10 to 150 N and a coating angle adjustable from 0 to 90°.
Which slot-die heads fit the FOM compact moduloR2R?
FOM compact moduloR2R is compatible with slot-die heads from FOM SD 25 up to FOM SD 300. Shims and guides are available for adjusting coating width and pattern.
What drying options are available on the FOM compact moduloR2R?
Two oven types are available. The FOM flotation oven handles web widths up to 350 mm over a 1000 mm drying length, with airflow up to 900 m³/h and integrated IR drying as an option. The FOM Optima single web oven offers up to 9 meters of adjustable drying length using hot air ring heaters and 1000 W IR curing lamps. Both reach up to 200 °C, with PT100-based temperature control on the flotation oven. An air knife system and an IR system are available as additional drying and curing options.
What does the FOM compact moduloR2R need to be installed?
Modules measure 2266 mm wide and 1963 mm high, with lengths of 600 mm for the unwind and rewind modules and 1000 mm for the oven module. Each module weighs between 300 and 800 kg. The machine requires a 3-phase 400 V + N + PE supply at 63 A for the web handling system and 25 A per oven, compressed air at 0.6 MPa delivering 2 m³/h, and an Ethernet connection over RJ45. Oven ventilation needs roughly 100 m³/h inlet and 200 m³/h exhaust per oven, connected via internal Ø100 mm ducting.
What environments can the FOM compact moduloR2R operate in?
The machine operates between 0 and 40 °C and is compatible with clean room, dry room, and noble gas environments. A machine enclosure is available as an option.
Can the FOM compact moduloR2R be expanded after installation?
Yes. The system is built from separate unwind, oven, and rewind modules, and a broad range of pre- and post-coating options and metrology add-ons can be integrated. Available equipment includes an ionizing bar, blade coating, flexographic and comma bar systems, and — with an extension module — a slitting station and thickness measurement.
Does the FOM compact moduloR2R meet European machine safety standards?
FOM compact moduloR2R is built to EN 60204-1 and ISO 13849-1 (CE) and complies with Directive 2006/42/EC Annex II B.